There were a couple of tricky parts about adding the grout to the grout line on the floor. Since the grout line is at the base of the wall, it’s a little more difficult to work the grout into the line between the vertical wall tile and the horizontal floor tile. I used the same technique mentioned in yesterday’s Tile wall grout repair, by putting the grout down with a putty knife and then bringing the rubber grout float across the grout line at a 45-degree angle.
The other tricky part was I had to replace the one floor tile that had popped out when I was removing the grout. (See that tile resting on the plastic putty knife in the image above.) The tricky part is that each floor tile is only about 3/4-of-an-inch square, meaning it was impossible to get the new grout down on the floor where the missing tile would be set.
To get around this problem, I used a product that I find comes in very handy for a variety of old home projects: styrene plastic. Styrene is very easy to work with and comes in a variety of dimensional shapes and thicknesses. Any model train hobby shop worth their salt sells styrene from Evergreen Scale Models, including 6-by-12 inch sheets. I keep styrene on hand for situations where you need to make a small, sturdy piece of plastic to get adhesives, putty, grout, etc., into tight spots where putty knives won’t fit. The photo above also shows the small piece of styrene I cut down to use as a miniature putty knife to install the grout. Styrene is easy to cut; all you do is scribe it with a sharp knife then bend it a little until it snaps along the seam.
I’ll let this grout cure for 48 or more before I let the family back at it. Hopefully, this will solve the leak into the basement and I can get back to work on the upstairs bathroom rehab. Frankly, in hindsight I wish I had the time to put the lone loose tile down and let it set overnight before I added the grout around the parameter. However, I’m running out of days until family from out of town visit this old house, and I need to get this project put to bed. Plus, I must get back to work on the upstairs bathroom. Hopefully I’ll be addressing that again soon.
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